How does the structure of the Toy Packaging box disperse the impact force and ensure that the toys are intact in the event of an accident such as squeezing or falling?
Publish Time: 2024-10-28
The structure and material selection of the Toy Packaging box during design are intended to effectively disperse and absorb external impact forces to ensure that the toys are intact in the event of an accident such as squeezing or falling.
1. Selection of cushioning materials
Foam plastic: used to fill the gaps inside the packaging box. Foam plastic has good cushioning properties and can absorb impact energy to prevent toys from being damaged by vibration and impact. .
Bubble film: Bubble film absorbs impact force through the air in the bubbles, providing better protection for the toys. Bubble film is light and easy to process, and is suitable for packaging light and medium-sized toys.
2. Internal structure design
Buffer grooves and pads: Design specific buffer grooves inside the packaging box or use customized pads to fix the toys in place to prevent movement and collision during transportation. This design ensures the stability of the toys in the packaging box.
Compartment design: For toys with multiple parts, each part of the box should be provided with a separate buffer space to ensure that the local impact force is not transmitted to other parts, thereby reducing the risk of damage.
3. External structure design
Reinforced edge: The edge part of the box is designed to be strong enough to absorb or disperse the impact force to prevent the edge from breaking when falling or squeezing. The reinforced edge can be reinforced by increasing the thickness or using special tape.
Multi-layer structure: Some boxes are designed with double-layer or multi-layer structures to disperse and absorb the impact force through the buffer space between the inner and outer layers. This design can significantly improve the impact resistance of the box.
4. Material selection
High-strength cardboard: Choose high-strength, impact-resistant cardboard materials (such as corrugated cardboard), which not only has a certain strength, but also can absorb impact energy to a certain extent. The corrugated structure of corrugated cardboard increases its compression resistance.
Plastics and composite materials: For more advanced Toy Packaging, high-toughness plastics or composite materials can be used, which have high impact resistance and can provide additional protection.
5. Design and manufacturing details
Chamfer and fillet design: smooth chamfers and fillets are designed on the edges and corners of the box to reduce stress concentration at sharp corners and prevent tearing or breakage when impacted.
Compression-resistant seal: compression-resistant design is adopted at the seams and seals of the packaging box to ensure that the seal remains intact when subjected to external force and prevent the contents of the packaging box from being damaged due to seal damage.
6. Force dispersion mechanism
Base and support point design: design a support structure at the bottom of the packaging box, such as a thickened base or multiple support points, to disperse the impact force and prevent the bottom from collapsing or deforming.
Curved surface design: designing a curved surface structure on a specific part of the packaging box can increase the contact area, evenly disperse the external impact force, and reduce local pressure.
Through reasonable selection of buffer materials, internal and external structure design, material selection, design and manufacturing details, force dispersion mechanism, and rigorous testing and verification, Toy Packaging boxes can effectively disperse and absorb external impact forces to ensure that toys are intact in unexpected situations such as squeezing and falling.
